Inspection Basics: How to Spot a Faulty Used Forklift

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Do you want a rough terrain vehicle for outdoor use or one that has non-marking rubber tires for your warehouse? While all of these things are important to think about before buying, perhaps one of the biggest factors to consider is whether to buy a new or used forklift. Both new and used forklifts come with their own set of pros and cons, but used forklifts tend to be more cost-effective from the get-go (as long as the machine is in good condition). Read on as we discuss what to look for when inspecting a used forklift so that you don’t get stuck with a faulty lift truck.

Forks & Mast

You should begin by checking the vehicle’s forks for any cracks, bends, or other types of distortion. For minor dents or bends in the forks, you can have the forks straightened. Deep cracks in the forks, however, are less negotiable than small dings, as they can make it hazardous for the forklift to lift a load at full capacity. It’s also important to check the fork heels for any damage and to ensure they are the appropriate thickness (the heels should be just as thick as the upright fork shank). You should also inspect the mast for any welds or cracks.

Mast Rails, Lift Chains, & Cylinders

When inspecting the mast rails, be sure to look any welds or cracks that could compromise the integrity of the machine. Also, keep an eye out for excessive wear on the mast rollers. When you begin evaluating the condition of the lift chains, be sure to note any missing/damaged links or anchor pins. Additionally, be sure that you check the hoses that run parallel to the chains, as you can often tell if there is any evidence of leaking hydraulic fluid.

Frame, Cowling, & Canopy

It’s always a smart move to check the forklift’s body and cowling for any damage. Be sure to check that the canopy’s main supports don’t have any dents or damage either, as the canopy is the portion of the lift truck that protects the operator if an accident (such as a rollover or dropped load) were to occur.

Engine Compartment, Exhaust Guard, & Counterweights

After taking a used forklift for a test run to check its general functionality, open the engine compartment to look for any buildup, leaks, or cracks on the hoses. Check to make sure that the belts are all tight and in good condition as well. You should also inspect the exhaust guard at the rear of the lift truck for any damage and ensure that the counterweight bolts are properly secured.

If you are ready to purchase a used lift truck, it is critical that you take the time to thoroughly inspect the vehicle before buying it. Even more important than conducting the inspection, however, is picking a reputable industrial equipment dealer like Darr Equipment. We have a history of making our clients happy through great customer service and quality machines. Contact us to learn more about our wide selection of used equipment.